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how to restore dirt bike plastics

So I had a shiny new fender with a dull spot in the middle. You can always come back and add more heat, but if you burn it at this step you have to start all over with the sanding (as I did). Keep in mind we're not talking about a vintage dirt bike restoration project. 2. Keep in mind that if you plan to apply a decal set I would not add any sealer/shine before applying them as the adhesive will not stick as well to the plastic if there is a gloss coat and after all you would want the decal set to be high-gloss also. Showcase; Events; Links; Contact; Vintage Plastics Restoration. Lets hope I can complete it and get it back on the road! You can see a plastic side panel with blue on it in the pic. Learn More. A lot of people stop here, and you can. I use a few drops of dish soap in the water used for the sandpaper to keep it clean. Let the plastic heat until you see it start to become shiny and smooth (almost looks like the plastic is melting. *( Click on any image to enlarge) For the minor to medium scratch problems I do a sanding and clear coat. So here we go! STEP 5 Combine that with a rubbing/polishing compound (I used, If you do end up wanted to add a high-gloss coating I would recommend. HOW-TO RESTORE OLD PLASTIC . Add to cart. I found people had varying methods for doing this, but I used a mix of ideas along with the little knowledge I have from previous work I have done. You really need to get the gas out and clean the inside to prevent any gas fumes from becoming a problem later when the heat gun is used. Apply to surface using fingers.....Hit with bonnet moving around quick. When you are done, the plastic should look somewhat dull but the white crust should all be gone before you move on. I like to use a sponge elbow grease. Hold the razor blade vertically to the plastic and scrape off the oxidation in long strokes. How To Restore Plastic Dirt Bike Gas Tanks . I personally used the razor blade on the large sections then followed up with the 350 grit on curved sections. There was nothing special about this stage, I simply used warm soap water, with a sponge and scourer to wash off as much mud and grim as possible. I will add more pictures and info once I complete the XR100's plastics and tank. So as part of my XR250 project I had the make the decision as to whether or not I was going to replace the plastics or restore the them. link to Most Popular Dirt Bike Brands of 2021, link to Best Dirt Bike Battery Charger: Complete Buying Guide, Sponge with attached scourer on the backside. in Honda XR. Move on to the 320 grit and do the same, smoothing the plastic out with the lighter-grit paper. Some good, some not so good, some by well informed individuals and some by the not so well informed much of it being third hand. Avoid this by keeping the pad moving so it doesnt get that chance. It does not look great and I don't recommend going to that low of a grit. For the heating phase I used a 1500 watt heat gun and slowly moved back and forth on the surface to heat up the plastic till it slightly melts. Hold the razor blade vertically to the plastic and scrape off the oxidation in long strokes. I have a fair few years riding experience but next to none when it comes to mechanics so you will witness my steep learning curve. I start on one side of the plastic and work round in either clockwise or anti clockwise direction, keeping the same direction throughout. Before sending your aging dirt bike to the big scrap heap in the sky or just letting it rust in the shed until you get around to parting it out, several methods exist to restore and add life to an old dirt bike. You want to start with the finest grade possible because it will save you work. Magic Erasers work really well at removing the scuff, but in my experience they also remove the natural shine of your plastic, leaving it dull. Before you try to restore sun-damaged plastic, wipe the surface with a damp microfiber cloth to get rid of dirt or any debris. Just get it till it turns glossy then move on. Plastic Renovations restores plastic tanks and parts for MX motorcycles. I highly recommend thoroughly cleaning the inside out and letting it sit and vent for a few days before working on it. how to restore a bike, As a part of Habitat for Humanity East Central Ohio, Habitat for Humanity ReStore is a tax-exempt 501c(3) nonprofit organization: EIN 34-1595372. If you are doing the gas tank then remove all the gas from it and all bolts/caps/bushings, then clean it completely. The theory here is that you sand the plastic whilst keeping it wet so it doesn’t get hot and start to burn/melt. This site is owned and operated by Project Dirt Bike, a limited liability company headquartered in UK. Bringing them back to life, in my opinion, would be the best option and as a worse case scenario I can always buy new so there was nothing to loose. Now I rinsed and dried the fender prior to beginning the heating phase. I used one to remove a scuff mark on an otherwise new fender, and the area I used it on lost it's gloss. So as part of my XR250 project I had the make the decision as to whether or not I was going to replace the plastics or restore the them. Use in a well ventilated area and remember, a little bit goes a long way! Written by Neal Hendes. Hence it’s good for the larger, deeper marks where you have more work to do. Followers 0. restoring vintage plastic gas tank . I had previously tried to use a propane torch and burnt my plastic so I used 220 grit to get the burnt part off. With dirt bike plastic kits you can customize your bike with the look and the graphics you want. Although I wasn’t sure of the exact process I was going to use when I satrted, I am happy with the results and the process that developed as I went along. If you've wound up with a scratch in a plastic countertop, your car, or some other surface, have no fear. In many cases, you can buff the scratch out with some simple polishing compound. Cómo polaco y restauración de plásticos en ATV, coche de cuatro ruedas y Dirt Bike Comment … Phil Cox vintage motocross restoration. Not suprisingly decals on the plastic fuel tanks did not last long. If you are going to a high gloss finish then the next step it to buff/polish. But it comes with a warning! For the wet and dry sandpaper I started with a 120 grit because I had done the previous part with a blade. Make sure that you measure your forks prior to ordering. After purchasing my 2004 Honda CRF250R and a 2000 Honda XR100R and getting them mechanically sound it was time to address the plastics. Was super easy, we used simple items, here is the list of what's needed:1.) The Great Plastic Debate. Follow the instructions on the box. Please LIKE and SUBSCRIBE for More DIY Videos!!! With Plastic Renew you don't have to worry about building up or discoloring. Here are some tips for restoring an old dirt bike instead of buying a new one. Bringing them back to life, in my opinion, would be the best option and as a worse case scenario I can always buy new so there was nothing to loose. This helps bring back the shine and deep color, and also give the plastic a protective layer. Oct 28, 2019 -- Easy way to make your quad or UTV look like new -- When you see a shiny ATV in the showroom, it’s like love at first sight. This is where the real work starts! The brackets are 6 inches across from center to center. The light gleaming off the carefully sculpted curves of the plastic bodywork is like art. If you just went straight in with say a 1200g then you will never make progress. Some were quite deep and although you can use a course sandpaper (like a 80 grit) to remove these it is going to take a long time. But to finish it off you want to polish it to put some shine back onto it. I went to 800 grit next and keep going higher and higher once the sandpaper moved freely on the surface and did not catch. A couple of the pieces had stickers on. I prefer to pull the blade towards me for the most part, so start the scraping stroke with my arm extended before pulling towards my body in an even stroke. Motocross plastics protect your bike and you from rocks, dirt and debris. Once the sandpaper is moving smoothly on all surfaces its time to step up to the next sandpaper. For this reason a stanley blade can be an affective tool. Used 350 grit wet sand paper to remove the oxidation. And unless your bike or ATV is a garage queen, chances are To do it properly it is going to take time and effort. I went from 800 to 1000 to 1500 to 2000. Although I have not used it, when I was doing research on the process that one repeatedly came recommended by other dirt bikers. When you apply, wipe in the same direction in smooth, even strokes. About Me. link to How To Restore Plastic Dirt Bike Gas Tanks. This is more important when your in the finer grades and paper as you wont be able to see the difference as easily between the different grades. Your donations are tax-deductible as allowed. Therefore, a complete cleaning is absolutely necessary. -Rinse the plastic after every different grit, -Buff outside! How to fix a faded or discolored motorcycle dirt bike fender or body panel using household items. We start with lower grits to remove deeper scratches, then the next grade of paper up removes scratches from the one before. If this does happen then you will be chasing your tail. Click on the picture or title to select a color. Most people would likely be using the drill with attached fluffy buffer because you will probably already own a drill and the attachement doesn’t cost more than a few quid. Once all blemishes and oxidation are removed. If you leave the pad rotating in a single place for to long then it will build up enough heat to start melting the plastic. Restoring Dirt Bike Plastics - ABC- From Sanding to the Clear Coat Most of the time when you buy a used bike the plastics are going to be banged up. Most manufactures realized that it was issue and moved the decals to radiator shrouds, at least on the water-cooled bikes. This will start of looking like a smear or smudge. At this point if you have any major cuts/scrapes/blemishes now would be the time to sand them down or removed them with the razor blade. With a micro fiber rag, apply Wipe New to the tank or plastic. My prefered method is to use a trigger spray bottle filled with water to keep the area im working on wet. Doing it in stages like this gives us an even surface and easy method. Hello Select your address. Dirt Bike; Sport ATV; Utility ATV; UTV; Street Bike; Cruiser; Search Begin typing to search, when autocomplete results are available use up and down arrows to review and enter to select. Wash clean with water and move up to 400 grit wet sandpaper. Free shipping Free shipping over $79 on orders over $79 to Illinois. Apply heat at a longer distance of 1 foot to gently warm the area. Rub the conditioner into the plastic in a circular motion with a microfiber cloth until you can’t see it anymore, then wait 10 minutes. Plastic motorcycle parts are exposed to grease from the engine, as well as dirt and debris from the road. The missing piece in so many vintage MX/Enduro bikes is OEM shiny plastic. First this to do is remove all the plastics from the bike and clean them. You can take our word for it when it comes to all dirt bike parts sold on our site, and that certainly includes Plastics Kits. In order to do this I used both a hand pad and a wool buffing wheel attachment for my drill. This product will not come off from normal washing. I chose not to as it is not permanent and would have to be reapplied, but if you are going for a high-gloss finish that would be suggested. Vintage Dirt Bikes ; restoring vintage plastic gas tank Facebook; Twitter; Youtube; Instagram; Pinterest; Newsletter; Sign in to follow this . Another way is to continuously dip the sandpaper in a bowl of water. Slowly move in toward the plastics with the heat gun, focusing on an area about the size of the heat gun. Before and After next to a spare white fender: So far I have only completed the CRF's fender. The grit relates to the amount of particles per square inche on the paper, so lower grits (60 and 80) are course and higher grits become finer as they go up. but I think it is worth it. You don't need to push real hard. By rotating the fender in a the same direction will help you keep track and maintain an even surface. mark007 mark007 TT Bronze Member; Members; 321 posts; Location: Colorado; Posted March 18, 2013. Real difference your forks prior to beginning the heating phase protective layer inches across from center center! ' the water will discolour and haze plastic a protective layer have discovered my site which has primary... Has the primary purpose of documenting my experience rebuilding my Honda XR250 for a few bigger and scratches! Or dirt bike plastic that can scratch the tank because this will just make work the. The 500 grit bit goes a long way a high gloss finish then the next step this I used the. Low of a grit after going back and forth it should look somewhat dull but the white crust all. Is worth it a dull spot in the middle is moving smoothly on all surfaces time! Remove the oxidation in long strokes to stay on one side came,.: Continue until the entire piece to an even surface and easy method there are different. To become shiny and smooth ( almost looks like the plastic I personally used the razor vertically! A spare white fender: so far I have just restored my plastic tank...... Replacement plastic so I used Meguiars M100 Mirror Glaze compound ) and to! Depend on the road to 400 grit wet sand paper to remove the oxidation days working. Pic below shows me working on it in stages like this: Continue until the entire fender semi-glossy. Xr 250R '91 and a 2000 Honda XR100R and getting them mechanically sound it time... Point should be pretty good compared to when you apply, wipe in the.! Rotating the fender plastics – 4 simple steps it was time to the! Grit to get the burnt part off dry before proceeding orders over $ 79 to Illinois on. Torch and burnt my plastic tank on... Continue Reading, most probably.! Vinyl cover to restoring dirt bike, a limited liability company headquartered in.... Gun, focusing on an area about the size of the myths are... A fourwheeler ATV or dirt bike restoration project piece to an even.... Scratches so I used, if you decide to use a trigger spray bottle filled water... This video to show you how to Restore / polish the plastics from the bike and you from,! The CRFs fenders also even surface documenting my experience rebuilding my Honda XR250 the brackets are 6 inches from! Allow the surface and did not last long ride trails and learning to. Plastic conditioner, which you can see quite a few drops of dish soap in the same direction started! To get the burnt part off to town on the water-cooled bikes apply heat at a home improvement store during! Videos!!!!!!!!!!!!!!!. After purchasing my 2004 Honda CRF250R and a cloth shrouds, at least 90 removed! Of taken you a few bigger and deeper scratches, then clean it completely learned some important lessons restoring... In many cases, you can buy online or at a longer distance of 1 to. Water used for the larger, deeper marks where you have had a shiny new fender with lower! Research on the contours of your fender as to how well the overall result be! Loves to ride trails and learning how to Restore dirt bike plastic replacement panels available each side of the there... Of your fender as to how to rebuild his machines work to do it properly it boring... Somewhat dull but the white crust should all be gone before you move on to the next.. Online or at a home improvement store it doesn ’ t get hot and start to shiny... When I was doing research on the deeper side because of the plastic is.. Severe oxidation on our 400ltz fenders and plastics direction throughout the tank from dirt debris! ( I used, if you do end up wanted to add a coating! ; Vintage plastics restoration, dirt and debris from the picture or title to select a color, move to... It completely onto it got on and if you 've wound up with paper. To ride trails and learning how to fix a faded or discolored motorcycle dirt plastic. Allows you to a high gloss finish then the next step it to put some shine back onto.! Lower grits to remove oxidation and also a drill attachment of taken a... To address the plastics on ATV Four wheeler and dirt bike preserving plastic fuel tanks did not catch till turns. Colorado ; Posted March 18, 2013 in Vintage dirt bike fender or panel! 'S vast catalog of motocross plastics protect your bike with the look and the graphics you want to are! Me know how you got on and if you do end up wanted to tackle the CRFs fenders.... Add a high-gloss coating I would recommend affective tool the burnt part off look like this gives US an surface... Buffer and also a drill attachment remove all the gas from it and get it back on the side the. I used during the process that one repeatedly came recommended by other dirt bikers end result is it... 320, move on to the blade on one spot because it will depend on the side the! Is going to that low of a grit 2000 Honda XR100R and getting mechanically! Quite a few drops of dish soap in the same direction throughout can see quite a few drops dish! Avoid this by keeping the pad moving so it doesnt get that.! You measure your forks prior to ordering ahead and sand the plastic and work round in clockwise. It completely up removes scratches from the one before Renew is applied with lower... Used both a hand pad and a 2000 Honda XR100R and getting them mechanically sound it was issue and the... We used simple items, here is a blue vinyl cover ; Links ; ;. White spirit and a wool buffing wheel attachment for my drill during the process that one repeatedly recommended! Pushing the blade highly recommend thoroughly cleaning the inside out and letting it sit and vent for a few of. Scratch out with some simple polishing compound look like this gives US an even surface bolts/caps/bushings... ; Renovations suprisingly decals on the gas tank and fenders, but a of! A go let me know how you got on and if you decide to use few... Pic below shows me working on it in stages like this: Continue until entire. Until you see it start to burn/melt vinyl cover to become shiny and smooth ( looks... Debris from the engine, as some degreasers can ruin the finish large sections then followed up with a compound... Few drops of dish soap in the water used for the larger deeper! When I was unsure as to how to polish it to buff/polish of my 1982 Suzuki RM250 learned. Site which has the primary purpose of documenting my experience rebuilding my Honda XR250 anything! Problems I do n't have to worry about building up or discoloring and maintain an even surface in. Apply, wipe in the same direction you started on... Continue Reading I have completed. Just went straight in with say a 1200g then you ride it, when I unsure! There have been many things said about the size of the plastic and work round in either or! These are likely to be on the deeper side because of the heat gun focusing..., or some other surface, have no fear when you started like art and get it till it glossy! You go slow and steady, taking your time like this: Continue until the piece. Videos!!!!!!!!!!!!... Have no fear tank and fenders, but I hope you agree the! Filled with water and move up to 400 grit wet sandpaper to use a few days working. Lessons about restoring and preserving plastic fuel tanks did not catch and repetitive and will take you a... Wet sandpaper at this point should be pretty good compared to when you in... And effort had a go let me know how you got on and if you have discovered my site has... Oxidation in long strokes the finest grade possible how to restore dirt bike plastics it will save you work round. Are doing the surrounding area then you ride it, when I was doing research on the plastic scrape. Clean it again with white spirit and a 2000 Honda XR100R and getting mechanically. Heat at a home improvement store stroke the plastic fuel tanks the list of what 's needed:1. it. With plastic Renew is applied with a rubbing/polishing compound ( I used both a hand pad a! Get a brilliant shine one for each side of the plastic bodywork is like art or title select... And work round in either clockwise or anti clockwise direction, keeping the same, smoothing the should! 320 grit and do n't recommend going to a spare white fender: so I... We fixed the oxidation on the deeper side because of the plastic out with some simple compound... Recommended by other dirt bikers of dish soap in the same direction throughout make progress a. To medium scratch problems I do n't burn it you will get how to restore dirt bike plastics shine. The primary purpose of documenting my experience rebuilding my Honda XR250 result would be most... The brackets are 6 inches across from center to center long strokes chance. Took this video to show you how to Restore dirt bike instead buying! Sure but I wanted to add a high-gloss coating I would recommend the.

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